Introduction of 100-200kg/hr Tire Recycling Line
The tire recycling production line is used for recycling the scrap tires to get rubber crumb. The steel wire can also be separated from the tires and sold to the market and make a profit.
The finished rubber granules and rubber powder can be widely used in stadium runway, school playground, modified asphalt and also can be made into rubber pipe, rubber overshoes, rubber conveyor belt, rubber floor tile and deceleration strip by high temperature and high-pressure desulfurization.
Application of 100-200kg/hr Tire Recycling Line
1. Produce recycled rubber through the desulfurization process
2. Color elastic floor pile.
3. The production of waterproof membrane, waterproof coating, waterproof seal materials.
4. For the modified asphalt.
5. For the modified plastics.
6. For the construction of plastic sports venues, runway, artificial turf.
7. For oilfield plugging the solid wall.
8. High-grade highways caulk.
9. For the production of soles.
10. mixed rubber and waste plastic powder to manufacture of new environmental-friendly thermoplastic elastomer.
Machine List of 100-200kg/hr Tire Recycling Line
Name | Power |
Tire ring cutter | 4Kw+0.75Kw |
Steel wire separator | 11kw |
Tire strip cutter | 4kw |
Tire slicer machine | 5.5kw |
Conveyor | 1.5kw |
Main Vibrating screen | 5.5kw |
Fine powder vibrating screen | 1.5Kw |
Magnetic separator | 1.5kw |
TD-350 mill crusher | 22kw |
Electric control cabinet | |
Fiber separator (Optional device ) | 5.5kw+5.5kw |
Main Information of Each Machine
1.Tire Ring Cutter
Name | Tire ring cutter |
Voltage | 380V/50Hz |
Capacity | 30-40pcs/h |
Motor power | 4kw+0.75Kw |
Blades rotating speed | 40 r/min |
Machine weight | 650Kg |
Machine dimension | 1.8*1.3*1.65m |
1. The machine is the special equipment to cut and separate the sidewall and tread cap of the waste tire. It is the first step in processing scrap tires.
2. It is applied to tire size 650-1200mm.(radial or nylon tires)
3.Rational design, stable performance, excellent quality, favorable price, easy operation, long service life, low noise, no pollution. The knife is made of cemented carbide, it is hard and durable.
2. Steel Wire Separator
Name | Steel wire separator |
Dimension | 1.5*0.9*1.3m |
Output | 65pcs/h |
Motor Power | 11KW |
Voltage | 380V/50Hz |
Weight | 1500KG |
Blades rotating speed | 18R/Min |
1. The machine is mainly used for separating the steel wire from the tire bead. The wire loop can be recycled or sold to others.
2. Our machine is a simple operation, easy maintenance, high separation efficiency, clean
3. Tire Strip Cutter
Name | Tire Strip Cutter |
Voltage | 380V/50Hz |
Capacity/h | 1 Ton/h |
Motor power | 4kw |
Blades rotating speed | 45 r /min |
Strip Width | 25-55 mm |
Machine weight | 850kg |
Machine dimension | 1.3*0.8*1.65m |
1. The machine is to use the two pieces of circular special cutting tools in combination to rotate cutting. It will further cut the tires into 25-55 mm wide long strips.
2. Disc blade material is Nine chrome silicon, diameter 390 mm, hardness 58-62GrS, durable. When not sharp, polish and grind it by the wheel.
4. Tire Slicer Machine
Name | Tire Slicer Machine |
Voltage | 380V/50Hz |
Capacity/h | 1000kg/h |
Motor power | 5.5kw |
Output size | 30*50*80 mm |
Machine weight | 800kg |
Machine dimension | 1*0.8*1.4m |
Usage
Further cut the long rubber strips into small rubber blocks.
Working procedure
1. Manually put the small rubber blocks onto the vibrating screen, then by the means of the conveyor to deliver the rubber not reached mesh request to continue crushing.
2. The vibrating machine will separate the fine powder from the small rubber blocks, and shake it down to the magnetic separator. The magnetic separator will separate the small steel wire from the tire powder. 99.9% steel removal rate.
3. Finally, the purified rubber powder will be discharged from the magnetic separator outlet to the packing bags.
5. Powder Making Line
Equipment name | Conveyor | Main Vibrating screen | Fine powder vibrating machine | Magnetic separator |
Quantity | 1 set | 1 set | 1 set | 2 sets |
Dimension | 8000*800*600mm | 8800*1100*800mm | 3500*1200*1000mm | 1700*1200*1300mm |
Voltage | 380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz |
Power | 1.5Kw | 5.5Kw | 1.5 kW | 1.5 kW |
Weight | 1100Kg | 1100Kg | 900Kg | 400Kg |
Mill Crusher
Name | TKIA-350 | |
Dia of front roller | 300mm (Smooth Roller) | |
Dia of back roller | 300mm (Grooved roller) | |
Roller working length | 500mm | |
Front roll speed | 26.2 m/min | |
Roller ratio | 01:02.5 | |
Max roller space | 8mm | |
Power | 22 KW or 30 KW | |
Output | 100-150Kg/h | |
Machine weight | 5 Ton |
6. Fiber Separator
Name | Fiber separator |
Dimension | 1.3*1.3*4.3m |
Output | 1 Ton/h |
Motor Power | 5.5KW+5.5Kw |
Voltage | 380V/50Hz |
Weight | 2000KG |
1. The machine is mainly used for separating nylon from rubber powder in order to get it more purified.
2. The machine with cyclone feeder, the rubber powder will get into the fiber separator by draught fan.
3. Optional device.