Introduction of 100-200kg/hr Tire Recycling Line

The tire recycling production line is used for recycling the scrap tires to get rubber crumb. The steel wire can also be separated from the tires and sold to the market and make a profit.
The finished rubber granules and rubber powder can be widely used in stadium runway, school playground, modified asphalt and also can be made into rubber pipe, rubber overshoes, rubber conveyor belt, rubber floor tile and deceleration strip by high temperature and high-pressure desulfurization.

semi-automatic tire recycling machine line

Application of 100-200kg/hr Tire Recycling Line

1. Produce recycled rubber through the desulfurization process
2. Color elastic floor pile.
3. The production of waterproof membrane, waterproof coating, waterproof seal materials.
4. For the modified asphalt.
5. For the modified plastics.
6. For the construction of plastic sports venues, runway, artificial turf.
7. For oilfield plugging the solid wall.
8. High-grade highways caulk.
9. For the production of soles.
10. mixed rubber and waste plastic powder to manufacture of new environmental-friendly thermoplastic elastomer.

Machine List of 100-200kg/hr Tire Recycling Line

Name Power
Tire ring cutter 4Kw+0.75Kw
Steel wire separator 11kw
Tire strip cutter 4kw
Tire slicer machine 5.5kw
Conveyor 1.5kw
Main Vibrating screen 5.5kw
Fine powder vibrating screen 1.5Kw
Magnetic separator 1.5kw
TD-350 mill crusher 22kw
Electric control cabinet
Fiber separator (Optional device ) 5.5kw+5.5kw

Main Information of Each Machine

1.Tire Ring Cutter

scrap tire bead ring cutter

Name Tire ring cutter
Voltage 380V/50Hz
Capacity 30-40pcs/h
Motor power 4kw+0.75Kw
Blades rotating speed 40 r/min
Machine weight 650Kg
Machine dimension 1.8*1.3*1.65m

1. The machine is the special equipment to cut and separate the sidewall and tread cap of the waste tire. It is the first step in processing scrap tires.
2. It is applied to tire size 650-1200mm.(radial or nylon tires)
3.Rational design, stable performance, excellent quality, favorable price, easy operation, long service life, low noise, no pollution. The knife is made of cemented carbide, it is hard and durable.

2. Steel Wire Separator

tire steel wire separating machine

Name Steel wire separator
Dimension 1.5*0.9*1.3m
Output 65pcs/h
Motor Power 11KW
Voltage 380V/50Hz
Weight 1500KG
Blades rotating speed 18R/Min

1. The machine is mainly used for separating the steel wire from the tire bead. The wire loop can be recycled or sold to others.
2. Our machine is a simple operation, easy maintenance, high separation efficiency, clean

3. Tire Strip Cutter

Waste tire strip cutting machine

Name Tire Strip Cutter
Voltage 380V/50Hz
Capacity/h 1 Ton/h
Motor power    4kw
Blades rotating speed    45 r /min
Strip Width 25-55 mm
Machine weight 850kg
Machine dimension 1.3*0.8*1.65m

1. The machine is to use the two pieces of circular special cutting tools in combination to rotate cutting. It will further cut the tires into 25-55 mm wide long strips.
2. Disc blade material is Nine chrome silicon, diameter 390 mm, hardness 58-62GrS, durable. When not sharp, polish and grind it by the wheel.

4. Tire Slicer Machine

tire slice cutting machine

Name Tire Slicer Machine
Voltage 380V/50Hz
Capacity/h 1000kg/h
Motor power    5.5kw
Output size 30*50*80 mm
Machine weight 800kg
Machine dimension 1*0.8*1.4m

Usage

Further cut the long rubber strips into small rubber blocks.

Working procedure

1. Manually put the small rubber blocks onto the vibrating screen, then by the means of the conveyor to deliver the rubber not reached mesh request to continue crushing.
2. The vibrating machine will separate the fine powder from the small rubber blocks, and shake it down to the magnetic separator. The magnetic separator will separate the small steel wire from the tire powder. 99.9% steel removal rate.
3. Finally, the purified rubber powder will be discharged from the magnetic separator outlet to the packing bags.

5. Powder Making Line 

Tire Crumb Rubber Making machine

Equipment name Conveyor Main Vibrating screen Fine powder vibrating machine Magnetic separator
Quantity 1 set 1 set 1 set 2 sets
Dimension 8000*800*600mm 8800*1100*800mm 3500*1200*1000mm 1700*1200*1300mm
Voltage 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz
Power 1.5Kw 5.5Kw 1.5 kW 1.5 kW
Weight 1100Kg 1100Kg 900Kg 400Kg

Mill Crusher 

rubber milling machine for waste tire

Name TKIA-350
Dia of front roller 300mm (Smooth Roller)
Dia of back  roller 300mm (Grooved roller)
Roller  working length   500mm
Front roll      speed 26.2 m/min
Roller ratio 01:02.5
Max roller  space 8mm
Power 22 KW or 30 KW
Output 100-150Kg/h
Machine weight 5 Ton

6. Fiber Separator 

fiber removal system system in tire recycling

Name Fiber separator
Dimension 1.3*1.3*4.3m
Output 1 Ton/h
Motor Power 5.5KW+5.5Kw
Voltage 380V/50Hz
Weight 2000KG

1. The machine is mainly used for separating nylon from rubber powder in order to get it more purified.
2. The machine with cyclone feeder, the rubber powder will get into the fiber separator by draught fan.
3. Optional device.