Introduction of Scrap Tire Crumb Recycling Plant

This tire crumb recycling production line including main machine and accessorial equipment, it is used for recycling scrap-tire  (steel tire and textile tire), the final product is rubber powder separated from steel wire and fiber.

waste tire recycling equipment

Application of  Rubber Crumb Recycling Line

1. Produce recycled rubber through the desulfurization process
2. Color elastic floor pile.
3. The production of waterproof membrane, waterproof coating, waterproof seal materials.
4. For the modified asphalt.
5. For the modified plastics.
6. For the construction of plastic sports venues, runway, artificial turf.
7. For oilfield plugging the solid wall.
8. High-grade highways caulk.
9. For the production of soles.
10. mixed rubber and waste plastic powder to manufacture of new environmental-friendly thermoplastic elastomer.

Machine List for 1T/H Scrap Tyre Crumb Recycling Plant

No. Name Power Quantity
1 Automatic Steel wire remover(Tire debeader) 11kw 1 set
2 Hydraulic tire cutting- off machine 5.5kw 1 set
3 Conveyor 1.5kw 1 set
4 Tire shredder 2*30kw+1.5kw 1 set
5 Conveyor 1.5kw 1 set
6 Main Vibrating screen 5.5kw 1 set
7 Fine powder vibrating screen 1.5Kw 1 set
8 Magnetic separator 1.1kw 2 set
9 TD560D mill crusher 132kw 1 set
10 Electric control cabinet 1 set
11 Fiber separator (Optional device )  5.5Kw+5.5Kw 1 set

Main information of each machine

1. Tire de-beader

Hydraulic tire de-beader
It is the first step to process the tires, it is mainly used for removing the wire loop in the tire bead. The whole tires could be directly put onto this machine to remove the steel wire. Full automatic operating.

Model TKIA-1200S
Voltage 380V/50Hz,3 phase
Power 11KW
Tire size ≤1200mm
Capacity 3 min/pcs
Machine Dimension(L*W*H) 4200*900*1700mm
Machine Weight 1.55 Ton

2. Hydraulic tire cutting- off machine


 It is used for the diameter of the tire 800 mm ≤ Tires ≤ 1200 mm. Cut the tires into 2 pieces and then feed into the whole tire shredder machine.   

Model TKIA-1200J
Voltage 380V/50Hz,3 phase
Power 5.5KW
Tire size ≤1200mm
Capacity 20-40 pcs/min
Machine Dimension(L*W*H) 1850*700*1760mm
Machine Weight 2.5 Ton

3.Tire shredder

Hot Sale Tyre Shredding Machine

This machine is specialized in crushing scrap rubber or scrap tires. It is suitable for the truck tires, car radial tires, inner tubes, rubber-soled shoes as well as other scrap rubber products that comply with feeding size.
It is of help to the waste material recycling industry. It improves the crushing efficiency for the rough processing of the scrap rubber and reduces the crusher, pulverizer’s impulse load for the reclaimed rubber factory. Compact structure, reliable operation, low consumption, high efficiency, easy to maintain.
The machine adopts the whole base without anchor bolts, easy to install.

Model TKIA-800
Voltage 380V/50Hz,3 phase or
customized by your needs
Power 2*30KW
Blower power 1.5Kw
Specification of feeding ≤800mm
Capacity 1500-2000kg/h
Output size                   ≤5*5 cm
Machine Dimension(L*W*H) 2840*3000*2400mm
Machine Weight 8 Ton

4.Tire Power Making Line

tire rubber powder making machine line
1. Manually put the small rubber blocks onto the vibrating screen, then by the means of the conveyor to deliver the rubber not reached mesh request to continue crushing.
2. The vibrating machine will separate the fine powder from the small rubber blocks, and shake it down to the magnetic separator. The magnetic separator will separate the small steel wire from the tire powder. 99.9% steel removal rate.
3. Finally, the purified rubber powder will be discharged from the magnetic separator outlet to the packing bags.

Equipment name Conveyor Main Vibrating screen Fine powder vibrating machine Magnetic separator
Quantity 1 set 1 set 1 set 2 sets
Dimension 8000*800*600mm 8800*1100*800mm 3500*1200*1000mm 1700*1200*1300mm
Voltage 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz
Power 1.5Kw 5.5Kw 1.5 kW 0.55kw x2
Weight 1100Kg 1100Kg 900Kg 400Kg

Rubber Crusher

rubber milling machine for waste tire

Name TKIA-560D
Dia of front roller 560mm (Smooth Roller)
Dia of back roller 560mm (Grooved roller)
Roller working length 800mm
Front roll      speed 42.5 m/min
Roller ratio 01:02.5
Max roller  space 8mm
Power 132KW
Output 800-1000Kg/h
weight 15 Ton

5. Fiber Separator  

1. The machine is mainly used for separating nylon from rubber powder in order to get it more purified.
2. The machine with cyclone feeder, the rubber powder will get into the fiber separator by draught fan.

fiber removal system system in tire recycling

Name Fiber separator
Dimension 1.3*1.3*4.3m
Output 1 Ton/h
Motor Power 5.5KW+5.5Kw
Voltage 380V/50Hz
Weight 2000KG