Introduction of Scrap Tire Crumb Recycling Plant
This tire crumb recycling production line including main machine and accessorial equipment, it is used for recycling scrap-tire (steel tire and textile tire), the final product is rubber powder separated from steel wire and fiber.
Application of Rubber Crumb Recycling Line
1. Produce recycled rubber through the desulfurization process
2. Color elastic floor pile.
3. The production of waterproof membrane, waterproof coating, waterproof seal materials.
4. For the modified asphalt.
5. For the modified plastics.
6. For the construction of plastic sports venues, runway, artificial turf.
7. For oilfield plugging the solid wall.
8. High-grade highways caulk.
9. For the production of soles.
10. mixed rubber and waste plastic powder to manufacture of new environmental-friendly thermoplastic elastomer.
Machine List for 1T/H Scrap Tyre Crumb Recycling Plant
No. | Name | Power | Quantity |
1 | Automatic Steel wire remover(Tire debeader) | 11kw | 1 set |
2 | Hydraulic tire cutting- off machine | 5.5kw | 1 set |
3 | Conveyor | 1.5kw | 1 set |
4 | Tire shredder | 2*30kw+1.5kw | 1 set |
5 | Conveyor | 1.5kw | 1 set |
6 | Main Vibrating screen | 5.5kw | 1 set |
7 | Fine powder vibrating screen | 1.5Kw | 1 set |
8 | Magnetic separator | 1.1kw | 2 set |
9 | TD560D mill crusher | 132kw | 1 set |
10 | Electric control cabinet | 1 set | |
11 | Fiber separator (Optional device ) | 5.5Kw+5.5Kw | 1 set |
Main information of each machine
1. Tire de-beader
It is the first step to process the tires, it is mainly used for removing the wire loop in the tire bead. The whole tires could be directly put onto this machine to remove the steel wire. Full automatic operating.
Model | TKIA-1200S |
Voltage | 380V/50Hz,3 phase |
Power | 11KW |
Tire size | ≤1200mm |
Capacity | 3 min/pcs |
Machine Dimension(L*W*H) | 4200*900*1700mm |
Machine Weight | 1.55 Ton |
2. Hydraulic tire cutting- off machine
It is used for the diameter of the tire 800 mm ≤ Tires ≤ 1200 mm. Cut the tires into 2 pieces and then feed into the whole tire shredder machine.
Model | TKIA-1200J |
Voltage | 380V/50Hz,3 phase |
Power | 5.5KW |
Tire size | ≤1200mm |
Capacity | 20-40 pcs/min |
Machine Dimension(L*W*H) | 1850*700*1760mm |
Machine Weight | 2.5 Ton |
3.Tire shredder
This machine is specialized in crushing scrap rubber or scrap tires. It is suitable for the truck tires, car radial tires, inner tubes, rubber-soled shoes as well as other scrap rubber products that comply with feeding size.
It is of help to the waste material recycling industry. It improves the crushing efficiency for the rough processing of the scrap rubber and reduces the crusher, pulverizer’s impulse load for the reclaimed rubber factory. Compact structure, reliable operation, low consumption, high efficiency, easy to maintain.
The machine adopts the whole base without anchor bolts, easy to install.
Model | TKIA-800 |
Voltage | 380V/50Hz,3 phase or customized by your needs |
Power | 2*30KW |
Blower power | 1.5Kw |
Specification of feeding | ≤800mm |
Capacity | 1500-2000kg/h |
Output size | ≤5*5 cm |
Machine Dimension(L*W*H) | 2840*3000*2400mm |
Machine Weight | 8 Ton |
4.Tire Power Making Line
1. Manually put the small rubber blocks onto the vibrating screen, then by the means of the conveyor to deliver the rubber not reached mesh request to continue crushing.
2. The vibrating machine will separate the fine powder from the small rubber blocks, and shake it down to the magnetic separator. The magnetic separator will separate the small steel wire from the tire powder. 99.9% steel removal rate.
3. Finally, the purified rubber powder will be discharged from the magnetic separator outlet to the packing bags.
Equipment name | Conveyor | Main Vibrating screen | Fine powder vibrating machine | Magnetic separator |
Quantity | 1 set | 1 set | 1 set | 2 sets |
Dimension | 8000*800*600mm | 8800*1100*800mm | 3500*1200*1000mm | 1700*1200*1300mm |
Voltage | 380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz |
Power | 1.5Kw | 5.5Kw | 1.5 kW | 0.55kw x2 |
Weight | 1100Kg | 1100Kg | 900Kg | 400Kg |
Rubber Crusher
Name | TKIA-560D |
Dia of front roller | 560mm (Smooth Roller) |
Dia of back roller | 560mm (Grooved roller) |
Roller working length | 800mm |
Front roll speed | 42.5 m/min |
Roller ratio | 01:02.5 |
Max roller space | 8mm |
Power | 132KW |
Output | 800-1000Kg/h |
weight | 15 Ton |
5. Fiber Separator
1. The machine is mainly used for separating nylon from rubber powder in order to get it more purified.
2. The machine with cyclone feeder, the rubber powder will get into the fiber separator by draught fan.
Name | Fiber separator |
Dimension | 1.3*1.3*4.3m |
Output | 1 Ton/h |
Motor Power | 5.5KW+5.5Kw |
Voltage | 380V/50Hz |
Weight | 2000KG |