Electrostatic Aluminium-Plastic Separation System

Introduction of Electrostatic Aluminium-Plastic Separation System

The demand for aluminum products is growing steadily because of their positive contribution to modern living. The excellent recyclability of aluminum, together with its high scrap value and low energy needs during recycling make aluminum highly desirable to one and all.
This plant is a mechanical separation for recovering plastic and aluminum from aluminum composite materials. It employs an electrostatic separating system to achieve continuous automatic aluminum-plastic dividing. The mechanical separation system is developed to extract aluminum from complex packaging systems (multi-material packaging systems may consist of plastics, tinplate, beverage cartons, and paper packaging, apart from aluminum packaging, e.g. beverage cartons.), mainly for separating the two components – aluminum and plastic – into distinct fractions.

Setup of Dry Aluminum Composite Panel Recycling System

We offer you tailor-made complete solutions for scrap aluminum/plastic recycling. The working process includes crushing → powder milling → screening →electrostatic separation→finished products (aluminum). The recycling system for aluminum-plastic composite materials consists of a crusher, a grinding mill, a bag filter, a sieve, and an electrostatic separation unit.

Top Feed Crusher

The volume of waste Plastic-aluminium Composite is reduced, which is convenient for subsequent processing. Plastic crusher is used for the downsizing of plastic-aluminum composite materials. Raw material like a waste medical blister is shredded under 10mm, which is the first-crushing stage. Plastic crusher is applied for waste plastics recycling industry, aluminum composite panel, can be used to crush plastic bottles, film, shoes, sheets, plastic sheets, plastic pipes, medicine, food, etc. Aluminum plastic composites are broken down into small pieces to allow further processing using less energy.

Plastic Grinding Mill

Materials will be run through the plastic crusher and then enter the second powder milling system: after being crushed, the material is transported to the grinding unit of the separation system, and mill into plastic-aluminum powder mixtures.

Dust Suction

As the material is pulverized, additional dust is created. Dust capture and filtration systems are vital for many processes, including casting, rolling, grinding, milling, cutting, coating and raw material recovery. In the Aluminum Composite Panel Separation Plant, Pulse-Jet Bag Filter is installed for dust suction. It works tirelessly, collecting vast volumes of dust, enhancing environment standard.

Electrostatic Separator

Once properly milled and screened, the material is then processed through our customized electrostatic separator system which has been specially engineered for the proper separation of plastic and aluminum. Once fully separation processed there are left with a clean and finished aluminum product. Electrostatic separators are using for high effectiveness of separation of aluminum, copper, zinc and other non-ferrous metals from mixed materials like communal solid waste, plastic, glass, rubber, wood, etc. in many recycling installations.

Advantages of Aluminum-plastic PPR Pipe Separation Technology

◇ Mechanical separation technology is adopted to minimize environmental pollution, such as air pollution, water pollution, liquid waste, gas pollution, and toxic substance, etc.
◇ Well thought dust collection system provides safer work conditions and you’ll spend less time cleaning and more time building.
◇ The metal recycling rate can reach to 98% with high metal purities.
◇ It can separation not only aluminum from plastic, but metal from non-metal, such as separation for plastics and rubber recycling, aluminum and copper recycling, metal separation from PET, recovery of metal in car recycling lines/household recycling, etc., being super popular in the world.
◇ Control cabinet with full equipment to connect with the main control and visualization system. Visualization of the status of work. We can meet your specific construction standards and customize to satisfy your special requirements.
◇ Wide application in all kinds of aluminum-plastic composite recycling plant including all kinds of aluminum-plastic board, waste plastic aluminum, aluminum foil, toothpaste tube, aluminum barrier laminate (ABL) and plastic barrier laminate (PBL), aluminum composite panel, aluminum-plastic composite pipe, aluminum-plastic PPR pipe, aluminum and plastic combined caps, medical blister (blister pack for medicine), medicine capsules plate, food pack foil, leftover and pieces of aluminum plastic board, etc.

Technical Specification of ACP Separation System