Introduction of Large Capacity Tire Recycling Plant
The automatic tire recycling plant is specialized for recycling tire and other rubber products by crushing them into powder. The tire can be either steel tires or nylon tires with an outer diameter of less than 1200mm. The size of the final crumb is 5-60 mesh to meet the needs of different markets. The larger powder has a higher output. The steel wire can also be recycled and make a profit. We also offer a small scale tire recycling plant.
Work Flow of Tire Recycling Plant
Waste Tire→Tire Debeader→Tire Shredding Machine→Automatic Feeder →Rubber Crusher→Main Vibrating screen→ Roughing Magnetic Separator→Vice Vibrating Machine→Concentration Magnetic Separator→Bagging.
Features of Tire Recycling Plant
1. Compact structure, small floor area, easy maintenance.
2. Low energy consumption, low operating costs.
3. Easy operation, stable performance.
4. Large capacity, high working efficiency.
5. High automatic control, reducing labor cost.
6. Long service life, low rate of breakdown.
7. Eco-friendly. No sewage and waste gas discharge.
Main Parts of Large Capacity Tire Recycling Plant
1. Tire Debeader
Tire debeader uses a hydraulic system to pull out the whole bead wire of the tire.
2. Tire Shredding Machine
The belt conveyor carries the whole tire into the tire shredding machine, which shreds the tire into rubber blocks.
3. Automatic Feeder
The automatic feeder conveys the rubber blocks into the crusher.
4. Rubber Crusher
Rubber crusher is the main machine of the tire recycling plant. It crushes the rubber blocks to rubber powder, which falls onto the main vibrating screen.
5. Main Vibrating Screen
The main vibrating screen separates different sizes of rubber powder. Larger powder enters into the automatic feeder which sends the powder into the crusher for the second crush. The powder with the required mesh falls onto the roughing magnetic separator. When processing a nylon tire, the thick nylon will flow onto the surface and can be taken out manually.
6. Roughing Magnetic Separator
The roughing magnetic separator separates the steel wire from the tire crumb. Steel wire falls down while crumb rubber enters into the vice vibrating screen.
7. Vice Vibrating Screen
Rubber crumb that meets the required size enters into the concentration magnetic separator. Larger ones are conveyed back to the crusher for crushing again.
8. Concentration Magnetic Separator
The rubber powder is processed by the magnetic separator again. The pure crumb is bagged directly.
Specification of Tire Recycling Plant
Model
|
Capacity
|
Power
|
Dimension (L*W*H)
|
Weight
|
Output fineness
|
TKIA-350
|
3T/daily
|
30kw
|
10*4.5*2.8m
|
10T
|
26mesh
|
TKIA-400
|
6T/daily
|
45kw
|
12*5*2.8m
|
12T
|
26mesh
|
TKIA-450
|
8T/daily
|
55/75kw
|
12*6*3m
|
16T
|
26mesh
|
TKIA-560
|
10T/daily
|
75/90kw
|
12.5*7*3
|
22T
|
26mesh
|
TKIA-560D
|
20T/daily
|
132kw
|
13*7.5*3m
|
25T
|
26mesh
|
Application of Rubber Powder
The crumb rubber made by the large scale tire recycling plant can be used for making rubber flooring, playground surfacing, rubber mats, horse arena footing, artificial turf, reclaimed rubber, modified asphalt, rubberized plastic, waterproof materials, rubber products, sole material, etc. Different size has different applications.